TABLET TOOLS DIVISION -RESEARCH & DEVELOPMENT
   
 

We provide Complete Tooling Solutions to all our esteemed customers. Right from the Design Validation to Tool Proveout. We have customized solutions for your specific needs.

Following are the services that we can offer.

  FINE ELEMENT ANALYSIS (FEA)
 
 
Proving tool at Design Stage itself
 
Finding the Stress related zones and then redesigning the design for optimization
 
Reduce time and resources for Trials
 
To eliminate trial costs
 
Prove out of tools without actually loading up on the machine
 
Exact simulation of machine operation, giving accurate results
 
Finite Element Analysis (F.E.A.) is done on the toolings, the operation of a product until it fails. This exposes any unanticipated weakness in the product, and the data is used to drive design, engineering and manufacturing process improvements
 

Tablet Design Stage:

  • Tablet Design and Development
  • Compression Force guidelines
  • Tablet Shape development
  • 3 Dimensional Tablets

Steel Selection

  • Suggestions of Steels as per your requirement such as for,
    1. General Compression
    2. Higher compressive strengths
    3. Corrosive products
    4. Abrasive products
    5. Sticky products
  • Based on the compression load and the nature of the product type of steel would be suggested
  • Lined Dies for very abrasive products.

Coating Selection:

  • Based on the nature of the product coatings are suggested
  • We provide coatings for following Tablet Product Applications
    1. Abrasive product
    2. Corrosive product
    3. To have increased lubricity
    4. Treatments for Special products such as Ibuprofen
    5. Products containing Fluoride inclusions

Seminar and Technical Workshops

  • We provide regular seminars and workshops on tooling awareness in India and internationally
  • Technical workshops including on-shop training to the operators and Quality Inspectors
  • Continuous technical up gradation to the customer in terms of Technology and processes

Tool Care Systems & Seminars
Parle Tablet Tools manufactures and offers complete tool care system by using state of the art technology and personalized Customer Care Company is on the constant drive to provide latest tools for maintaining tablet toolings. Proper maintenance and upkeep (storage) are the two vital aspects of the tool maintenance that ensure excellent tablet finish and better productivity.

Proper maintenance is the most important factor in maximizing the life of punches and dies.

Maintaining tooling also minimizes many compression problems such as,

Variations in tablet weight and thickness

  • Picking
  • Sticking
  • Capping of tablets


Punches and dies removed from the press should be cleaned and inspected before any maintenance is performed. An ultrasonic bath is ideal for cleaning tooling. If another system is used, the liquid cleaner should be nontoxic and should not cause rust.

After cleaning, tooling must be handled carefully to prevent moisture from the operator's fingers remaining on the tooling and causing rust. The most important factor in tooling maintenance is the delicate nature of punch tips.

Although a punch tip is designed to withstand several tons of pressure in a press, it is very easily damaged by the slightest contact with a hard surface.

Therefore, a punch tip should never come in contact with

  • any part of another punch, whether in the press, on a bench, or in storage
  • any part of the press
  • any metal tools or equipment such as a vice, polishing unit, etc., and
  • any part of a metal storage container.


Our products Tool Checker, Tool Clean and Tool Storage have become an indispensable part of major pharma companies in the country, today.

We also give infromation on the operation handling of the tooling.

 
 
 
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